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I'd like to start working in lead came. I already have tools for copper foil, what else do I need?
To work in lead came there are a few additional tools and supplies that will be needed or helpful.
Start with a good basic instruction book or DVD. Try checking out Stained Glass Basics if you prefer a book. Some of it will be review, but it also has a good section on lead came and repairs. Traditional Leaded Glass Windows or Get the Lead Out are two of the many DVD's available at Delphi. Both are informative and walk you through the process of building a lead came panel.
Add a few basic tools to your workshop. The first is a pair of lead nippers or a lead knife, which are used to cut the came accurately for a good fit. A lead stretcher such as our Stanton Lead Stretcher is very helpful, but if not in your budget you can get by with a lead vise and a pair of pliers (plus a bit of muscle) to stretch your came to keep the panel from stretching or sagging over time. Horseshoe nails and a glazing hammer are used to keep the project assembled and snugly fit as you build outward. The lead stop blocks are a great addition, keeping the lead channel open and the glass pieces level as you tack it in place.
New supplies: came, cement and whiting powder. Select the lead came you want to use - it comes in a number of sizes and configurations (this is where the book and DVD will help out). Lead is available in strips or spools. After assembling and soldering, you will need cement or putty. The Inland cement system is premixed and eliminates the messy measuring and mixing of several products to make cement. You will also want some whiting powder to help clean up the excess cement and jump start the drying process while polishing the project. Also pick up a scrub brush that you can use to apply the cement and whiting powder.
Does lead came always need to be stretched?
Yes. Always stretch your lead came, whether it's in strips or on a roll. This will keep your lead from stretching and sagging after you've assembled it into a project. Stretching will also give you nice, straight pieces of lead to work with as you build your project.
I finished a 16"X28" window. I forgot to stretch the came and of course it is sagging. What precautions must I take in removing the unstretched came so I can fix it?
40 Watts is hot enough to solder. The question is what type of soldering are you wanting to do. The higher the wattage the longer the iron will maintain its heat. So, if you want to solder a long bead for say, a stained glass piece, you would need this higher wattage. However, if you only need to solder a small area, such as a leaded joint or jewelry pieces, the lower wattage could be used.
What is the minimum wattage you need for soildering ? I have a 40 Watt, is that good enough ?
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